Meet Mayhew: Faces Behind the Forge

Engineering Excellence: TJ Meyer, Engineer

While Bob ensures our finished tools reach the hands of hardworking professionals, engineers like TJ Meyer ensure those tools are built to perfection from the very start.

TJ has dedicated nearly eight years to Mayhew Tools. His drive for innovation and problem-solving continually advances our manufacturing processes. From supporting robotic cells to developing new product lines, TJ’s technical skill helps shape our most innovative tools.

Can you walk us through your role and what a typical day looks like for you?

My role is highly focused on problem-solving and continuous improvement. A typical day begins with work on capital projects and engineering designs, followed by responding to any production-related issues that arise. This often includes supporting robotic cells, laser machines and other manufacturing equipment across the floor.

I regularly work hands-on with machines alongside the maintenance staff to troubleshoot issues, diagnose root causes, and implement solutions or process improvements. I also collaborate closely with the NPD team by supporting product designs, print setup, and item and routing configurations.

Over time, I’ve developed a strong understanding of our equipment, processes, and what it takes to consistently manufacture high‑quality tools, which allows me to support production, maintenance, and engineering efforts efficiently and proactively.

How’d you get your start in this line of work, and what brought you through our doors?

I began my career through several internships in the construction industry, which gave me exposure to real-world engineering applications. After that, I worked as a telecommunications drafter, creating network schematics for Verizon. That role involved designing cable layouts and equipment installs used to deliver service across Massachusetts. Those early experiences helped build the technical foundation that ultimately led me here, where I was intrigued by the facility and role. The use of robotics and laser machines really piqued my interest, as I knew I’d like to learn about them and work on them if given the chance. It was quite fascinating to see all the machinery for the first time and the various processes by which these tools are made.

Is there a project or accomplishment you’ve been part of here that you’re especially proud of?

Two projects stand out as especially meaningful to me.

The first is the initiation and development of our hammerless tool line. The project began with a prototype design from an external designer, which we reverse-engineered into something we could consistently manufacture. From design refinement and collaboration with CNC to produce initial samples, to developing assembly methods, designing machines and tooling, and even contributing to the packaging, I was involved throughout the full lifecycle of the product line. Seeing the tool go from concept to production was extremely rewarding.

The second project is the redesign of the Robot 10 cell. The original robot had become outdated, with many obsolete components. The project involved installing a new robot and controller, revamping the cell layout and re-routing all I/O wiring. Plus, designing and integrating an in-house designed hydraulic press table for chisel clipping and for pry-bar bending. Once installed, the system required several days of reprogramming and re-teaching to ensure safe and precise operation before handing it to production.

I’d like to give special recognition to Sam Baker, as well as the maintenance team—their support was critical to the project’s success. While the project took longer than initially expected, the teamwork and coordination ensured it was completed correctly and effectively. This project was an invaluable learning experience.

When someone picks up one of our tools, what do you want them to notice right away?

I want them to immediately notice the craftsmanship and quality behind the tool. From CNC programming, to the dies, machines and skilled hands involved in forging, stamping, heat treatment and assembly, every tool begins with quality material that is carefully engineered and crafted by our skilled operators to perform reliably. That attention to detail and commitment to quality is something that extends throughout the organization at all levels ensuring the best product is shipped to our customers.

How do you like to spend your time outside of work?

I like to spend my time outside of work being active, working out and playing sports. I also like cooking – the creation and chemistry that go into making each dish, but more so, I enjoy eating it. I also enjoy the relaxation of slowing down and just watching TV, playing games or video games. Finally, I love playing guitar and listening to music.

At Mayhew Tools, our people are the true strength behind the steel. It is the human element of our manufacturing process that ensures we deliver uncompromising excellence and quality American-made tools to our customers every single day. Be sure to check back next quarter to meet more of the remarkable individuals behind our success.